Subsea Production System

Subsea Production System

Definition(s)


Subsea production system

The complete subsea production system comprises several subsystems necessary to produce hydrocarbons from one or more subsea wells and transfer them to a given processing facility located offshore (fixed, floating or subsea) or onshore, or to inject water/gas through subsea wells. Subsea production systems can range in complexity from a single satellite well with a flowline linked to a fixed platform, to several wells on a template producing and transferring via subsea processing facilities to a fixed or floating facility, or directly to an onshore installation. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  

Subsea production system

Subsea production system” means equipment and structures that are located on or below or buried in the seafloor for the production of oil or gas from, or for the injection of fluids into, a field under an offshore production site, and includes production risers, flow lines and associated production control systems (système de production sous-marin). Source: Canada Oil and Gas Installations Regulations, SOR/96-111, Canada, current to May 1, 2014. Regulations Source: Canada Oil and Gas Diving Regulations, SOR/88-600, February 2013. Regulations Source: Nova Scotia Offshore Certificate of Fitness Regulations, SOR/95-187, Canada, current to May 31, 2012. Regulations Source: Nova Scotia Offshore Petroleum Installations Regulations, SOR/95-191, Canada, current to May 31, 2012. Regulations  

Subsea production system

Subsea production system In these Regulations, “drilling installation”, “drilling rig”, “drilling unit”, “drill site”, “installation”, “production installation”, “production operation”, “production site” and “subsea production system” have the same meaning as in subsection 2(1) of the Canada Oil and Gas Installations Regulations. Source: Canada Oil and Gas Drilling and Production Regulations, SOR/2009-315, February 2013. Regulations Source: Nova Scotia Offshore Petroleum Drilling and Production Regulations, SOR/2009-317, Canada, current to May 31, 2012. Regulations  
Sand Control

Sand Control

Definition(s)


Sand control

Sand control involves the use of specialized methods/equipment downhole to prevent sand from being produced in the wellbore. Such methods/equipment include: chemical consolidation; screens, slotted liners and filters; inside casing and open-hole gravel packs; propped fracturing, including use of resin coated sand. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
Sand Management

Sand Management

Definition(s)


Sand management

An alternative to the use of sand control is sand management, which involves the use of measures to minimize, monitor and manage sand production within allowable limits throughout the field life, without relying on downhole sand-control equipment/methods. While this approach has the advantages of low capital cost and allowing maximization of production rates, it does rely heavily on the predictions of how much sand is likely to be produced over the life of the well. It also requires ongoing monitoring of the sand production from each well and management of the attendant risks. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
Slugging

Slugging

Definition(s)


Slugging

Of all the different flow regimes, the one typically of most interest in multiphase subsea production systems is slug flow. Slug flow involves the intermittant production of liquid slugs and gas bubbles, some of which can be hundreds of metres long, and can lead to severe fluctuations in pressures and flowrates throughout the production system if not properly predicted and managed. Such dramatic fluctuations can cause: equipment damage, due to vibration, impact loads and/or enhanced corrosion; large disturbances in the separation facilities, resulting in poor separation of phases; large and rapidly varying compressor loads, resulting in inefficient compressor operations and unwanted flaring; frequent shutdowns and/or adoption of restrictive operating practices, both of which can result in a significant loss of revenue. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
Normal Slugging

Normal Slugging

Definition(s)


Hydrodynamic slugging

Hydrodynamic slugging (also known as normal slugging) usually occurs at moderate gas and liquid velocities. As the relative velocity of the gas moving over the liquid increases, the liquid tends to form waves until at some point the height of the waves bridges to the top of the pipe and a slug is formed. Such slugs are often generated at or near the inlet point of the system, and can grow or shrink in length downstream of their formation point, due to changes in the inclination angle and/or compressibility effects. The length of hydrodynamic slugs is principally a function of the flowline diameter (but typically they are relatively short, being in the order of 20 to 40 pipe diameters in length) and hence the use of two smaller-diameter flowlines in place of one bigger line can assist in controlling this type of slugging. It should be noted, however, that these short high-frequency slugs can also merge into longer low-frequency slugs due to terrain/other effects. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Hydrodynamic Slugging

Hydrodynamic Slugging

Definition(s)


Hydrodynamic slugging

Hydrodynamic slugging (also known as normal slugging) usually occurs at moderate gas and liquid velocities. As the relative velocity of the gas moving over the liquid increases, the liquid tends to form waves until at some point the height of the waves bridges to the top of the pipe and a slug is formed. Such slugs are often generated at or near the inlet point of the system, and can grow or shrink in length downstream of their formation point, due to changes in the inclination angle and/or compressibility effects. The length of hydrodynamic slugs is principally a function of the flowline diameter (but typically they are relatively short, being in the order of 20 to 40 pipe diameters in length) and hence the use of two smaller-diameter flowlines in place of one bigger line can assist in controlling this type of slugging. It should be noted, however, that these short high-frequency slugs can also merge into longer low-frequency slugs due to terrain/other effects. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Terrain Slugging

Terrain Slugging

Definition(s)


Terrain slugging

Terrain slugging is caused by the accumulation of significant amounts of liquid in low points along the line. Once the liquid bridges to the top of the pipe, the gas trapped upstream of the liquid slug starts to be compressed, until it reaches a pressure sufficient to overcome the hydrostatic head of the liquid and a chaotic blowout expansion will then occur. As the slug then moves through an uphill section of the line, liquid is shed from its rear and runs back down the slope to the low point, while at the same time stratified liquid is scooped up in front of the slug and added to its front. If insufficient liquid is available to be scooped up in front of the slug to replace that lost at the rear, then the slug will collapse before it reaches the next high point in the line. In systems with a steady liquid inflow, the amount of liquid in the line eventually accumulates to the point where terrain induced slugs successfully emerge from the system. Due to gravity effects, terrain slugging is worse in downward-sloping lines. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
Riser Slugging

Riser Slugging

Definition(s)


Severe or riser slugging

At the ultimate lowpoint (i.e. the riser base), terrain slugging can often be so dramatic that it is also known as severe or riser slugging. Severe slugging occurs when liquid accumulates at the riser base for an extended period of time under certain flow conditions, particularly if there is a downward slope in the line at the riser base and the flowrate is low. Severe slugging is a significant problem particularly in deepwater production systems, and hence has received an enormous amount of attention, both from an analytical viewpoint and also with respect to proposed solutions. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
Severe Slugging

Severe Slugging

Definition(s)


Severe or riser slugging

At the ultimate lowpoint (i.e. the riser base), terrain slugging can often be so dramatic that it is also known as severe or riser slugging. Severe slugging occurs when liquid accumulates at the riser base for an extended period of time under certain flow conditions, particularly if there is a downward slope in the line at the riser base and the flowrate is low. Severe slugging is a significant problem particularly in deepwater production systems, and hence has received an enormous amount of attention, both from an analytical viewpoint and also with respect to proposed solutions. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
Operational Slugging

Operational Slugging

Definition(s)


Operational slugging

Operational slugging can be defined as slugging that is due to deliberate changes in the operation of the system, such as pigging, start-up, blowdown and changes in rate. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Passive Barrier

Passive Barrier

Definition(s)


Passive barrier

Passive barriers are typically “permanent” barriers that are not actuated or routinely disturbed once they are in place, such as the following: cement (and competent underground strata); downhole packers (including seal-bore extensions); downhole components, such as mandrels and valves for gaslift and chemical injection; subsea wellheads (including wellhead gaskets); casing and tubing strings (including hangers and seal assemblies); subsea tree bodies and valve blocks (including interfacing gaskets); pipeline systems (including jumpers, connector bodies, gaskets and pipe); tree and manifold piping; pressure-sealing caps (including gaskets).1  

Source(s)


1. API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Active Barriers

Active Barriers

Definition(s)


Active barriers

Active barriers are typically barriers that are designed to be routinely actuated either manually (e.g. by a diver or ROV) or by some form of remote control (e.g. via the production control system) or by reverse flow (e.g. check valves), such as the following: downhole SCSSVs and SSCSVs; subsea tree valves (including valves in the production and annulus flow paths, as well as valves in hydraulic and chemical injection lines); manifold valves (including hydraulically actuated and ROV-operated valves); flowline isolation valves (including those on a manifold, as well as at the top of a riser); check valves (including those in downhole gaslift valves and in chemical injection lines). Barriers such as downhole sliding sleeves can be classified as either passive or active, depending on the activation method and the anticipated activation frequency. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Temporary Barriers

Temporary Barriers

Definition(s)


Temporary barriers

Temporary barriers are typically barriers designed to contain pressure for a relatively limited time period during a specific activity and which may require ongoing attention to ensure their effectiveness, such as: kill weight fluid, e.g. in the tubing or in the tubing/production casing annulus; downhole tubing plugs which do not remain in the well. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
Metal Catenary Riser

Metal Catenary Riser

Definition(s)


Metal catenary riser

A metal catenary riser typically uses a free-hanging configuration and is constructed of steel or titanium. Metal catenary risers have a touchdown region in which the riser picks up and lays down on the seabed as the FPS moves up and down due to wave/tidal action. Special devices to suppress vortex-induced vibration and to accommodate the flexure at the top of the riser are usually required. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Non-integral Flexible Pipe Risers

Non-integral Flexible Pipe Risers

Definition(s)


Non-integral flexible pipe risers

A non-integral (or bundled) flexible-pipe riser is an assembly of individual flexible pipes constrained together at one or more intermediate points along the riser’s length. These constraints can be a pipe tray, a common flotation device or spacer bars. Depending on the design of the common attachment points, individual lines may or may not be retrieved separately. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Multibore Flexible-pipe Riser

Multibore Flexible-pipe Riser

Definition(s)


Multibore flexible-pipe riser

A multibore flexible-pipe riser may consist only of flexible production, injection and/or service lines, or it may also incorporate one or more multicore control umbilicals or IPUs, in order to reduce the number of risers between the seabed equipment and the FPS. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Integral Flexible-pipe Risers

Integral Flexible-pipe Risers

Definition(s)


Integral flexible-pipe risers

Integral flexible-pipe risers consist of multiple lines which cannot be retrieved individually. The configuration of such risers may range from relatively simple arrangements, such as where several flexible production lines are incorporated within a common outer jacket, through to more complex arrangements, such as IPUs and multibore flexible-pipe risers as described below. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
“Steep Wave” Riser

“Steep Wave” Riser

Definition(s)


“Steep wave” riser

The “lazy wave” and “steep wave” riser designs use an appropriate distribution of small buoyancy modules along a section of the riser to replace the pipe tray and subsurface buoy. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
“Lazy Wave” Riser

“Lazy Wave” Riser

Definition(s)


“Lazy wave” riser

The “lazy wave” and “steep wave” riser designs use an appropriate distribution of small buoyancy modules along a section of the riser to replace the pipe tray and subsurface buoy. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
“Steep S” Riser

“Steep S” Riser

Definition(s)


“Steep S” riser

The “steep S” riser is similar to the “lazy S” except that the lower section of the flexible pipe between the buoy and the riser base is used as a tension member. The riser base replaces the deadweight anchor. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
“Lazy S” Riser

“Lazy S” Riser

Definition(s)


“Lazy S” riser

The “lazy S” riser runs in a double catenary configuration from the FPS to the seabed over a mid-water pipe tray supported by a subsurface buoy. The subsurface buoy is kept in position by a chain or cable attached to a deadweight anchor positioned on the seabed. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
“Freehanging” Riser

“Freehanging” Riser

Definition(s)


“Freehanging” riser

The “freehanging” riser runs in a single catenary from the FPS to the seabed. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Dynamic Risers

Dynamic Risers

Definition(s)


Dynamic risers

Production risers tied back to floating structures are inherently more complex than those tied back to fixed structures, since they need to be able to accommodate the motion of the floating structure. For this reason such risers are commonly referred to as dynamic risers. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Riser Base

Riser Base

Definition(s)


Riser base

The combination of a riser support template and the associated piping and connections for the riser and pipeline(s) is also often referred to as a riser base. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  

Riser bases

Riser bases are used to connect flexible risers to flowlines, and may also be required to support subsea buoy/arch systems (e.g. steep-S configurations). The riser base can be either a gravity structure, a piled structure or a suction/anchor pad. Source: API RP 17L2, Recommended Practice for Flexible Pipe Ancillary Equipment, First Edition, March 2013. Global Standards  

Riser base

Structure positioned on the seabed, used to provide a structural and pressure-tight connection between a flexible riser and a flowline. NOTE 1 See 4.4.8. NOTE 2 It may be a PLET or a PLEM. 3.1.22. Source: API RP 17B, Recommended Practice for Flexible Pipe, Fourth Edition, July 2008. Global Standards  
Manifold

Manifold

Definition(s)


Manifold

Manifold(s) include connection points for tie-in of the flowline(s) and/or umbilical back to the host facility, as well as connection points for the individual production wells. Manifolds require some type of framework to provide structural support of the various piping and valves, etc. Sometimes this framework and the manifold are incorporated into the towhead of a pipeline bundle, in which case this is commonly referred to as a PLEM. Alternatively, a separately installed template may be provided to support the manifold as described below. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  

Manifold

A manifold is a system of headers and branched piping that can be used to gather or distribute fluids, as desired. Typically manifolds include valves for controlling the on/off flow of fluids, and may also include other flow control devices (e.g. chokes) if these are not mounted on the individual subsea trees. Manifolds can be used to gather produced fluids and direct selected wells to a well test line, as well as to distribute injected fluids (gas or water) or gaslift gas to individual wells. An alternative to the use of individual valves on each branch line is the use of a multiport selector which can be remotely switched to direct a desired well into a test line for instance, while leaving all other wells flowing into the main production line. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  

Manifold

Length of pipe with multiple connections for collecting or distributing drilling fluid. Source: API RP 13C, Recommended Practice on Drilling Fluids Processing Systems Evaluation, Upstream Segment, Fourth Edition, December 2010. Global Standards  

Manifold

Piping system for the collection and/or distribution of a fluid to or from multiple flow paths. Source: API STD 521, Pressure-relieving and Depressuring Systems, Sixth Edition, January 2014. Global Standards Source: API STD 521, Pressure-relieving and Depressuring Systems, Fifth Edition, January 2007 (Addendum May 2008). Global Standards  

Manifold

An assemblage of pipe, valves, and fittings by which fluid from one or more sources is selectively directed to various systems or components. Source: API SPEC 16D, Specification for Control Systems for Drilling Well Control Equipment and Control Systems for Diverter Equipment, Upstream Segment, Second Edition, July 2004. Global Standards  

Manifold

A system of pipe and valves that serves to convert separate flows into one flow, to divide one flow into separate parts, or to re route a flow to any one of several possible destinations. Source: IADC UBO / MPD Glossary, December 2011. Global Standards
Direct Vertical Connection Method

Direct Vertical Connection Method

Definition(s)


Direct vertical connection method

In this method (see Figure A.29), the flowline terminates in a hydraulically actuated connector that is landed directly onto a vertical hub located on the subsea structure. All operations are conducted by the sealine installation vessel itself. After being landed, the connector is locked to the hub by applying hydraulic pressure via either an ROV tool or a hydraulic hot-line from the surface. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Deflect-to-connect Method

Deflect-to-connect Method

Definition(s)


Deflect-to-connect method

This method (see Figure A.28) is normally used for a second-end tie-in, where the lay vessel pre-installs buoyancy and chains at predefined locations along the flowline or umbilical. After the end of the flowline or umbilical is installed inside a predefined target area, the tie-in vessel releases the line and surveys it to ensure suitable positioning and buoyancy. The pull-in head on the end of the line is then connected by a wire, routed via the subsea equipment to which the line is to be connected, to a pull-in winch. The line is then deflected so that the pull-in head is positioned in front of the pull-in porch of the subsea structure. The pull-in and connection tools are then used to complete the tie-in, along the same principles as for a normal pull-in. As the line is normally deflected in an empty condition, water-flooding is performed prior to the make-up of the connection. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Direct Lay-away Method

Direct Lay-away Method

Definition(s)


Direct lay-away method

With this method (see Figure A.27), the flowline or umbilical is keel-hauled from the installation vessel/reelship into the moonpool of the vessel installing the subsea tree, and attached to the tree prior to its deployment. Close coordination between the tree-installation vessel and the reelship is obviously required. As the subsea tree is lowered to the seafloor, the reelship pays out the flowline and commences to move away from the tree installation vessel so that the line is not subjected to overbending. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards
Stab-in and Hinge-over Method

Stab-in and Hinge-over Method

Definition(s)


Stab-in and hinge-over method

This method (see Figure A.26) involves vertically lowering the flowline or umbilical end to the seabed and locking it to a subsea structure. The lay vessel then moves off location, laying the line to its installed configuration. As the vessel moves away the line will hinge over and be stroked into its final position, prior to the connection being made using a mechanical or hydraulic connector. If installing rigid pipe, the lay vessel may need to be equipped with motion (heave) compensation devices to reduce the chances for buckling or overtensioning the pipe once it is locked to the subsea structure. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards  
Pull-in Method

Pull-in Method

Definition(s)


Pull-in method

This method (see Figure A.25) aligns the flowline or umbilical by pulling it toward its connection point using a wire rope(s) fastened to the flowline end (pull-in head, see 3.1.8). Final alignment and positioning typically requires special tools and/or alignment frames. Temporary buoyancy or flexible jumpers can be used to reduce pull-in forces and moments. In diverless situations, the pull-in is conducted through the use of ROTs. These tools are designed with enough power to pull, lift, bend and rotate the line into its final position at the connection point. The same tool can also assist in locking the flowline or umbilical to the connection point and testing the connection. Source: API RP 17A, Design and Operation of Subsea Production Systems—General Requirements and Recommendations, Fourth Edition, Reaffirmed 2011. Global Standards